Class 100 Clean Room Truck
Class 100 Clean Room Truck
Truck processing where eliminating particle contamination is required. Applications include sterilization, depyrogenation, curing and drying. These electrically heated ovens provide a low particle count Class 100 atmosphere inside. Exterior construction minimizes particle generation. Heavy duty units equally suited for pharmaceutical or industrial applications.
Class 100 Clean Room Truck Model Specifications:
CAUTION: Ovens processing combustible material are required by National Fire Protection Association 86 Standard for Ovens and Furnaces (NFPA 86) to have a fire suppression system. If flammable solvents or vapors are present in an oven, OSHA requires conformance with NFPA 86 Class A Oven requirements. A powered forced exhauster and other non-standard safety equipment must be added. See Class A Oven Equipment for Solvent Processing resource page, reference our FAQs or contact us us for more information.
| Model | Workspace | Outside Dimensions*(WxDxH) | Max Temp | Blower | Heat Input | Insulation Thickness | Operating Characteristics† | Approx Shipping Weight | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Dimensions(WxDxH) | VolumeCu Ft | CFM | HP | ElectricKW | GasBTU/HR | Control Accuracy | Temperature Uniformity | Rise Time (Electric) | Rise Time (Gas) | |||||
| TLA-500 | 36" x 42" x 66" | 57.8 | 91" x 59" x 107" | 500°F | 2,400 | 3 | 30 | Not Rated | 6" | ±0.3% | ±5°F | 45 | Not Available | 3,005 lbs |
| TLB-500 | 42" x 42" x 66" | 67.4 | 97" x 59" x 107" | 500°F | 2,400 | 3 | 40 | Not Rated | 6" | ±0.3% | ±5°F | 40 | Not Available | 3,175 lbs |
| TLC-500 | 42" x 54" x 66" | 86.6 | 98" x 71" x 107" | 500°F | 3,800 | 5 | 45 | Not Rated | 6" | ±0.3% | ±5°F | 40 | Not Available | 3,585 lbs |
| TLD-500 | 42" x 78" x 66" | 125.1 | 98" x 94" x 107" | 500°F | 5,500 | 5 | 60 | Not Rated | 6" | ±0.3% | ±5°F | 35 | Not Available | 4,325 lbs |
| TLE-500 | 42" x 102" x 66" | 163.6 | 98" x 119" x 107" | 500°F | 7,200 | 7 ½ | 80 | Not Rated | 6" | ±0.3% | ±5°F | 35 | Not Available | 5,120 lbs |
† Operating Characteristics
- Accuracy as percent of controller span.
- Uniformity at 50°F below maximum temperature.
- Rise Time in minutes to 50°F below maximum temperature.
- Tests run with empty oven and minimum exhaust.
- Performance will vary with load and application.
- See Control & Instrumentation Summary for additional details.
Specifications for Class 100 Clean Room Truck
| MODEL | TLE-500 |
|---|---|
| MAXIMUM OPERATING TEMP | 500°F |
| AIR FLOW | Forced Convection, Side to Side |
| CONTROL ACCURACY | ±0.3% |
| OVEN UNIFORMITY | ±5°F |
| RISE TIME - ELECTRIC | 35 mins |
| RISE TIME - GAS | Not Rated |
| WORKS SPACE DIMENSIONS (WxDxH) | 42" x 102" x 66" |
| SHELVES INCLUDED | None |
| NUMBER OF SHELVES MAX | 9 |
| SHELF CAPACITY | 100 |
| MAX LOAD CAPACITY | Not Available |
| DOORS | Manual |
| LOADING METHOD | Cart or Truck |
| APPROXIMATE SHIP WEIGHT | 5120 lbs |
| OUTSIDE DIMENSIONS (WxDxH) | 98" x 119" x 107" |
Standard Features for Class 100 Clean Room Truck
Certifications
- UL Listed Control Panel
- Meets the Requirements of the Following Standards:
- NFPA 86 (Standard for Ovens and Furnaces)
- NFPA 70 (National Electric Code)
- FM (Factory Mutual)
- OSHA
- Caution:
- When processing combustible material fire protection should be considered
- Processing flammable solvents or vapors requires forced exhaust to provide safety ventilation. For more information see Class A Solvent Processing page at this website
Safety Equipment
- Adjustable manual reset excess temperature interlock to turn off heat on malfunction of main temperature controller
- Separate heating element control contactors to turn off heat on malfunction of main control contactors
- Recirculating blower air flow safety switch to turn off heat on loss of recirculated air flow
- Electrical interlock shuts off heat if power to recirculating blower is interrupted
Controls
- Digital temperature controller
- Solid state heating element contactor
- Motor control push buttons and on-off heat switch
- LED pilot lights
- 5 kA short circuit current rating (SCCR)
Construction
- 208 volt, 230 volt or 460 volt, 3-phase, 60 HZ – other input power available
- All welded construction – interior seams continuously back-welded on insulation side
- Durable, electrically isolated, Incoloy tubular heating elements
- Heating elements located in heat chamber to prevent radiant heating
- Direct driven, high pressure stainless steel recirculating blower with silicone rubber blower shaft seal
- Full coverage supply and return duct work with adjustable opposed louvers
- Interior duct work easily removable for cleaning
- Adjustable fresh air intake and 4” diameter exhaust outlet damper
- Wall penetrations through pipes welded at inside wall and fitted with compression fitting at outside of oven
- HEPA high temperature recirculation filters, stainless steel housing and separators , 99.97% efficient on 0.3 micron particles
- Test port upstream and downstream of HEPA filters
- Mechanical enclosure covers all components to provide continuous exterior surface for easy cleaning
- Insulated with 10 lbs per cubic foot density rockwool insulation
- Insulated floor with removable truck wheel guide tracks
- 16 gauge, 2B finish, 304 stainless steel interior with stainless hardware
- Aluminized steel exterior with white 2-part epoxy finish
- Brushed stainless steel outer door cover and control panel face
- Heavy duty door with positive latching door hardware
- Inner oven walls extended through oven throat area to seal directly against silicone rubber door seal
- Fully assembled and factory tested for temperature uniformity
- 1 year limited warranty
Modifications & Accessories for Class 100 Clean Room Truck
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Stainless Steel Shelf
Oven accessory adding a Stainless Steel Shelf with maximum distributed load of either 50lbs, 100lbs or 200lbs depending on oven model.
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Stainless Steel Shelf Truck
Oven accessory adding a 1000 lbs. capacity Stainless Steel Shelf Truck with stainless steel casters, to be supported by Transfer Dolly.
Scroll down to the bottom of the page for additional details.
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Transfer Dolly
Accessory adding a Transfer Dolly for transfer of shelf truck to and from oven.
Scroll down to the bottom of the page for additional details.
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Programmable Temperature Controller
Oven modification adding a programmable Temperature Controller. Microprocessor based, digital indicating, thermocouple actuated, in lieu of standard controller.
-Program Parameters: 40 profiles of up to 50 steps each, a real-time clock with battery backup to allow starting profile at any time of day
-Digital Display, 4.3” color touch screen
-Accuracy, ±0.1% of span plus 1 degree display error
-Connectivity, Relay output for alarm or other notification, two (2) USB ports, Ethernet compatible
Also Available:
-Up to four (4) control channels of temperature, relative humidity or vacuum
-Monitor up to16 sensors
-Math and logic functions
-Digital inputs and outputs
-Data logging
-Graphic Trending
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Recording Thermometer
Accessory adding a Recording Thermometer. Thermocouple actuated.
- Record: 10″ diameter circular chart 24 hour chart rotation
- Digital Display: 0.56″ high, LED, alphanumeric, 4 digit display; LED status display
- Accuracy: ±0.25%of span plus 1 degree display error
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SCR Power Controller
Electrical modification adding an SCR Power Controller. Features:
•Silicon controlled rectifier power controllers are completely solid state industrial controllers that ensure precise proportioning of electric power to the heating elements.
•Oven temperature is maintained smoothly and evenly over the entire temperature range of the unit.
•SCR power controllers minimize maintenance, as there are no moving parts or electrical contacts to wear out.
•Heating element fatigue is reduced since the elements do not cool between releases of electric power.
•Zero voltage firing, including the first one half cycle of voltage, minimizes radio frequency and electromagnetic interference.
•Transient voltage suppressor networks are included, and the units are provided with protective fusing.
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Digital Shut Down Timer
Accessory adding a Digital Shut Down Timer. Shuts down oven, selectable range, continuous “hold” feature.
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Install Customer Supplied Temperature Controller
Modification installing a customer supplied temperature controller in lieu of standard controller.
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Digital Batch Timer
Oven modification adding a Digital Batch Timer. Uniformly timing batch operations, continuous alarm with door interlock, alarm sounds at end of preset time until door is opened or timer reset.